HADES RPC Gas System Monitor

Introduction

Besides the Threshold setting and Temperature/Voltage/Current Monitoring the RPC (resistive plate chamber) detector of HADES requires EPICS based monitoring of their gas system parameters.
The data of the gas system are retrieved by a proprietary hardware controller controlling/monitoring flow (set/get), and (differential) pressure (get). It is accessible via CANbus. This CANbus is connected to a HADcon(trol) general purpose board, where an EPICS Server is running. This IOC collects the data provided by the HADcon's microcontroller via the streamDevice protocol and provides them to EPICS clients such as a CSS based BOY GUI build for this purpose.

Hardware setup

Gas System

Parameters

• Gas flow [ccm/min]
  • Flow Controllers:
    • C₄H₁₀ (set/get)
    • R134a (set/get)
    • SF₆ (set/get)
  • Flow meter
    • sum flow cave in (get)
    • sum flow cave out (get)
• Pressure (differential) [mbar]
  • cave in
  • cave out
• Temperature [°C]
  • position/device unknown
• Physical alarm
  • Read
  • Reset

Controls/Monitoring Interfaces

Fieldbus	Devices
CANbus	Gas System Monitor
1-wire	Temperature Sensors

Gas System Monitor

The gas system monitor amplifies the input voltages from the meters and controls - (types: unknown) - and digitizes the values of flow and pressures with two 8 channel 12 bit ADC. The ADCs (MCP3208) have an SPI Interface to communicate with. They communicate with a CANbus device accessible from the EPICS IOC via the HadCon's API and EPICS's StreamDevice. module.

• Schematics of gas monitor's amplifier and ADC
• Schematics and layout of the Gas System Monitors's CANbus Controller
• Schematics of connector board

CANbus settings

• Speed: 250kBits/s
• Termination: Internally there is already a 120Ω Resistor, which can be disabled by a jumper on the CANbus Controller

CANbus operations

Using the nomenclature of the HADcon's protocol the CANbus commands to talk with Gas system are: (numbers are hexadecimal !)

read out the Flow Controller settings

• CANbus ID: 101
• command:
  SEND 101 1 1 8
• response:
  RECV <xx> 101 8 <X1> <X2> <X3> <X4> <X5> <X6> <X7> <X8>
  

        <X1> MSByte Flow Controller 1 
        <X2> LSByte Flow Controller 1 
        <X3> MSByte Flow Controller 2 
        <X4> LSByte Flow Controller 2 
        <X5> MSByte Flow Controller 3 
        <X6> LSByte Flow Controller 3 
        <X7>, <X8> not used 
        <xx> internal, arbitrary number, to be ignored 
        

  value [integer] = MSByte << 8 + LSByte

read out the Flow Controller value readings

• CANbus ID: 102
• command:
  SEND 102 1 1 8
• response:
  RECV <xx> 102 8 <X1> <X2> <X3> <X4> <X5> <X6> <X7> <X8>
  

        <X1> MSByte Flow Controller 1 
        <X2> LSByte Flow Controller 1 
        <X3> MSByte Flow Controller 2 
        <X4> LSByte Flow Controller 2 
        <X5> MSByte Flow Controller 3 
        <X6> LSByte Flow Controller 3 
        <X7> status of physical alarm (0x0: ok, 0x1: error)
        <X8> not used 
        <xx> internal, arbitrary number, to be ignored 
        

  value [integer] = MSByte << 8 + LSByte

read out the Flow Meter value readings

• CANbus ID: 201
• command:
  SEND 201 1 1 8
• response:
  RECV <xx> 201 8 <X1> <X2> <X3> <X4> <X5> <X6> <X7> <X8>
  

        <X1> MSByte Flow Meter 1 
        <X2> LSByte Flow Meter 1 
        <X3> MSByte Flow Meter 2 
        <X4> LSByte Flow Meter 2 
        <X5>, <X6>, lt;X7>, <X8> not used 
        <xx> : internal, arbitrary number, to be ignored 
        

  value [integer] = MSByte << 8 + LSByte

read out the Pressure sensor value readings

• CANbus ID: 301
• command:
  SEND 301 1 1 8
• response:
  RECV <xx> 301 8 <X1> <X2> <X3> <X4> <X5> <X6> <X7> <X8>
  

        <X1> MSByte Pressure Sensor 1 
        <X2> LSByte Pressure Sensor 1 
        <X3> MSByte Pressure Sensor 2 
        <X4> LSByte Pressure Sensor 2 
        <X5>, <X6>, lt;X7>, <X8> not used 
        <xx> : internal, arbitrary number, to be ignored 
        

  value [integer] = MSByte << 8 + LSByte

delete a physical alarm on the gas controller (TODO)

• CANbus ID: 400
• command:
  SEND 400 1 1 8
• response:
  RECV <xx> 400 8 <X1> <X2> <X3> <X4> <X5> <X6> <X7> <X8>
  

        <X1>, <X2>, lt;X3>, <X4> <X5>, <X6>, lt;X7>, <X8> not used 
        <xx> : internal, arbitrary number, to be ignored 
        

Calibration parameters (Alberto Blanco, Orlando Cunha)

device	Description	set/get	equivalents	formula	slope	offset
Pressure Sensor 2	output cave	output	0.5V ⇔ 0 mbar	p [mbar] = <Slope>× U [V] + <Offset>	17.5 mbar/V	-8.015 mbar
Pressure Sensor 2	output cave	output	4.5V ⇔ 70 mbar	p [mbar] = <Slope>× U [V] + <Offset>	17.5 mbar/V	-8.015 mbar
Pressure Sensor 1	input cave	output	0.5V ⇔ 0 mbar	p [mbar] = <Slope>× U [V] + <Offset>	17.5 mbar/V	-9.485 mbar
Pressure Sensor 1	input cave	output	4.5V ⇔ 70 mbar	p [mbar] = <Slope>× U [V] + <Offset>	17.5 mbar/V	-9.485 mbar
				Flow [cc/min] = <Slope>× U [V] + <Offset>
				Flow [cc/min] = <Slope>× U [V] + <Offset>
				Flow [cc/min] = <Slope>× U [V] + <Offset>
				Flow [cc/min] = <Slope>× U [V] + <Offset>
				p [mbar] = <Slope>× U [V] + <Offset>
Flow Meter 2	output cave	output	5V ⇔ 1000 cc/min	Flow [cc/min] = <Slope>× U [V] + <Offset>	200 (cc/min)/V	0 cc/min
Flow Meter 1	input cave	output	5V ⇔ 1000 cc/min	Flow [cc/min] = <Slope>× U [V] + <Offset>	200 (cc/min)/V	0 cc/min
Flow Controller 3	C4H10 Isobutane	set	5V ⇔ 20 cc/min	Flow [cc/min] = <Slope>× U [V] + <Offset>	4 (cc/min)/V	0 cc/min
Flow Controller 3	C4H10 Isobutane			Flow [cc/min] = <Slope>× U [V] + <Offset>
Flow Controller 3	C4H10 Isobutane	output	5V ⇔ 20 cc/min	Flow [cc/min] = <Slope>× U [V] + <Offset>	4 (cc/min)/V	0 cc/min
Flow Controller 2	SF6 Hexafluoride	set	5V ⇔ 20 cc/min	Flow [cc/min] = <Slope>× U [V] + <Offset>	4 (cc/min)/V	0 cc/min
Flow Controller 2	SF6 Hexafluoride			Flow [cc/min] = <Slope>× U [V] + <Offset>
Flow Controller 2	SF6 Hexafluoride	output	5V ⇔ 20 cc/min	Flow [cc/min] = <Slope>× U [V] + <Offset>	4 (cc/min)/V	0 cc/min
Flow Controller 1	Freon - R134a	set	5V ⇔ 200 cc/min	Flow [cc/min] = <Slope>× U [V] + <Offset>	40 (cc/min)/V	0 cc/min
Flow Controller 1	Freon - R134a			Flow [cc/min] = <Slope>× U [V] + <Offset>
Flow Controller 1	Freon - R134a	output	5V ⇔ 200 cc/min	Flow [cc/min] = <Slope>× U [V] + <Offset>	40 (cc/min)/V	0 cc/min
ADC			0 ⇔ 0 Volt	U [V] = <Slope>× ADC [] + <Offset>	0.002 V	0 V
ADC			4000 ⇔ 8 Volt	U [V] = <Slope>× ADC [] + <Offset>	0.002 V	0 V

HADCon (installation details, firmware, etc, → Sergey Yurevich (HADES))

• The technical details for this device can be found at:
  • HADcon(trol) general purpose board
• Details to the API and its generalization used for the communication between ETRAX and micro controller
  • CANbus implementation on HADCon(trol) and control via access
  • Multi-purpose control implementation on HADCon(trol) for HADES
• Name of the device
  • etrax208 / etraxp208
  • Prerequisites
    • NFS
      • it is not mandatory, but the coding expects an NFS mounted device mounted on /home/hadaq/ having a sub directory EPICS/epics_apps.
    • Firewall open for EPICS ports 5064/5065
    • For automation: environment variable HOSTNAME should be set to etrax208 at boottime
    • ntp server / correct time
    • procServ should be installed locally on etrax208 to provide automatic restart ( binary is included in the following code)
      • /home/hadaq/rc, executed automatically at boot time should contain a sequence calling

                      # ---------------------------
                      # start EPICS IOC script 
                      # - checks in script $startEpicsIocScript
                      #   for matching hostnames and starts IOC in background
                      # P.Zumbruch, GSI, 11-02-2010 
        
                      startEpicsIocScript=/home/hadaq/EPICS/startupProcedures/startEpicsIoc.sh
                      startEpicsIocListFile=/home/hadaq/EPICS/startupProcedures/iocListFile-Etrax.txt
                      startEpicsIocCommand="$startEpicsIocScript -f $startEpicsIocListFile"
                      [ -x "$startEpicsIocScript" ] && [ -f "$startEpicsIocListFile" ] && $startEpicsIocCommand || echo "$startEpicsIocScript" failed
                      unset startEpicsIocScript startEpicsIocListFile
                    

        which needs the subdirectory EPICS/startProcedures, which is available via CVS:
        • Repository :ext:hadaq@lxi001.gsi.de:/misc/hadesprojects/daq/cvsroot
        • Module: EPICS/startupProcedures/hadcon/EPICS/startupProcedures

Software

The EPICS IOC executables, databases, startup, and protocol files presented here are part of the overall file sets used for the HADES setup. Only those relevant for this project are described/mentioned. It can be reduced to this purpose and be run standalone.

EPICS

• Base: 3.14.10
• Asyn: 4.9
• StreamDevice: 2.4 including patches

CVS Repository

• Repository :ext:hadaq@lxi001.gsi.de:/misc/hadesprojects/daq/cvsroot
• Module: hadcon/epics_apps/streamHadcon

IOC Server

The server's structure is this of a typical EPICS application IOC:

• streamHadconApp, application directory with its sub directories: * src, no special coding here, but including streamDevice.dbd and asyn.dbd * Db, contains the database elements * protocols, contains the streamDevice protocols
• bin, db, dbd, lib, directories build during compile time
• configure, change RELEASE file appropriate to your EPICS_BASE settings
• iocBoot and its sub directory, contains the startup command file and environment settings

The typical startup command (w/o procServ) is:

The following sections will describe the files involved:

startup file

• st.cmd
  • master command file,
  • defining among other things asyn parameters for a port called hadcon, a serial device connecting to the micro controller
  • defines the path to the protocol files
  • includes hostname specific startup file based on the environment variable HOSTNAME, which should be/have been set at startup of the hadcon, or by hand.
• st_etrax208
  • hostname specific startup file (HOSTNAME = etrax208)
  • loads the databases specific needed for this host's tasks ( flow and pressure readout via CANbus and temperature readout via 1-wire ) details see: section database
    • hadcon_global.db, hadcon_debug_global.db : auxillary records
    • hadcon_oneWire_temperature_ID_etrax208.db : database for the 1-wire temperature readout
    • hadcon_can_rpc_gas_system_etrax208.db: database for the flow and pressure readout AND for the overall readout/access sequence connecting to port hadcon

protocol functions

To access and readout the micro controller via the asyn port hadcon the following streamDevice protocol functions have been implemented
(details, like delimiter q.v. .proto files):

• CANbus functionality (flow and pressure data): hadcon_CAN.proto
  • get8_CAN(canID,busMask,RTR_bit,no.bytes,prefix), values are hexadecimal
    • Example of command:
      field(INP, "@hadcon_CAN.proto get8_CAN(201,1,1,8,etrax208:Pressure)
      • sends out the following:
        SEND 201 1 1 8
      • waits for immediate/synchronous (RTR=1) answer:
        RECV xx 201 8 <b1> <b2> <b3> <b4> <b5> <b6> <b7> <b8>
      • fills each data byte <b1 ... b8> to a single record called <prefix>_1 ... 8
      • if answer differs streamDevice increases the severity and fills the records <prefix>:error and <prefix>:errorNr
• 1-wire temperature readout: hadcon_OWTP_intr.proto
  • runs by asynchronous send and receive, since temperature and internal calibration readout takes too long ( ~1 second )
  • sending
    OWTP
    • Example of command:
      field(INP, "@hadcon_OWTP_intr.proto OWTP hadcon")
      • just sends out the following:
        OWTP
        and triggers the readout and calibration of all connected 1-wire temperature sensors
  • receiving
    OWTP_read_ID_intr(ID)
    • Example of command:
      field(INP, "@hadcon_OWTP_intr.proto OWTP_read_ID(10D753E3000800D6) hadcon")
      • waits via I/O intr mechanism for this matching message:
        RECV OWTP 10D753E3000800D6 <value>
        and fills <value> to its record.

database

Besides the pure access and retrieval of the data via streamDevice protocol functions, other aspects had to be considered:

1. modularity and reusability
2. sequential access to the data bottle neck serial port of the HADCon
   • the micro controller code has (up-to-know: 24 Feb 2011) no internal buffering of messages, neither in nor out

The first aspect is achieved via templates/substitutions:

• hadcon_can_rpc_gas_system_etrax208.substitutions uses those template files
  • hadcon_global_scan_rpc_gas_system.template
  • hadcon_can_get8byte_rtr.template
  • hadcon_can_rpc_gas_system_call_calc.template
  • hadcon_can_rpc_gas_system_join_and_calibrate.template
    • here the calibration parameters can be changed
  • hadcon_can_rpc_gas_system_set_physical_alarm_status.template
  • hadcon_can_rpc_gas_system_physical_alarm_status.template
• hadcon_oneWire_temperature_ID_etrax208.substitutions
  • hadcon_oneWire_temperature_ID_DS18B20.template
  • hadcon_oneWire_temperature_ID_DS18S20.template

The second via the following scheme, implemented in hadcon_global_scan_rpc_gas_system.template

• Only two complementary sequence records trigger the readout
  • one for the 1-wire access and one for the CANBus
  • while one is active the other one is disabled
• Those two sequences call themself the actual readout sequence records, which trigger the streamDev records, and the data handling
  • master loop calling the sequential readout shows this concept
    
  • while the following item describes the pressure readout chain as exemplary showcase :
    
  • The alarm status of the hardware is retrieved via
    • an unused byte of the Flow Controller value readings alarm
    • and by an additional high priority CANbus message:
      
    • hardware alarm status handling shows this concept
      
• In addition a third write access sequence has been added which blocks the other sequences, which is up-to-now used for:
  • resetting the physical alarm

CSS Client

• BOY GUI Based on the SNS flavor of the CSS (control system studio and its operator interface BOY this independent GUI has been created.
  • Repository :ext:hadaq@lxi001.gsi.de:/misc/hadesprojects/daq/cvsroot
  • CVS Module: hadcon/epics_apps/streamHadcon/gui/boy/rpc_gas_system_flow_and_pressure
  • boy screenshot:
    

Operation

Starting the server

automatic

Provided you have

• supplied the EPICS/startupProcedures,
• and the /home/hadaq/rc entries,
• and your machine is etrax208 (or is listed in the startup Procedure config files), the IOC server should come up automatically
• after reboot,
• (ab)normal ending of the EPICS IOC

by Hand

w/ procServ

If procServ is already running but epics not, then

• already logged via telnet to the hadcon again login via telnet:
  user@etrax208> telnet localhost 4813
• type exit to exit a running IOC server
  • if this does not work kill the leading IOC process of the result of a ps command
• use CTRL+R to restart the server, if automatic restart is toggled of by CTRL+T

• NOTE: you can exit a telnet session by typing CTRL+] followed by the telnet command quit

w/o procServ

• make sure, via ps neither an IOC is already running, nor procServ is running
• change to directory /home/hadaq/EPICS/epics_apps/streamHadcon/iocBoot/iocstreamHadcon_linux-cris_v10
  $> cd /home/hadaq/EPICS/epics_apps/streamHadcon/iocBoot/iocstreamHadcon_linux-cris_v10
• if you want to make sure the environment variable HOSTNAME is set correctly export it
  $> export HOSTNAME=etrax208
• call from here the executable for your architecture with st.cmd as argument
  $> ../../bin/linux-cris_v10/streamDevice st.cmd
• the EPICS IOC should come up
  • if you are hunting for an error, mind the messages and warnings during startup

Stopping the server

w/ procServ

• already logged via telnet to the hadcon again login via telnet:
  user@etrax208> telnet localhost 4813
• toggle automatic restart by CTRL+T to the behavior you want to have (restart enabled/disabled)
• type exit to exit a running IOC server

• NOTE: you can exit a telnet session by typing CTRL+] followed by the telnet command quit

w/o procServ

• type exit in the IOC shell of the server to exit a running IOC server

Starting the client

Provided you have CSS (SNS) installed on your client machine

• type the corresponding startup command, e.g. "css"
  client:$> css
• make sure * to open the right workspace (if asked for), and * to have the corresponding project resource files available, e.g. CSS-Workspaces/Default/rpc_gas_system_flow_and_pressure * you can retrieve it via CVS or via the attached tarball
• In the Navigator Panel select the file rpc_gas_system_flow_and_pressure_call.opi
  • double-click might already open this file in run-mode,
    if not:
    • choose from the context menu (right mouse click) Open With>OPI Runtime , or
    • if already opened, use the green circular run-button in the menu bar or CTRL+G

Obstacles

• If you are sure your IOC server is running, but you just see disconnected messages,
  • select from the menu bar Preferences ... 
  • choose the topic CSS Core>EPICS 
  • add your IOC server machine to the addr_list
  • check auto_addr_list

Tarball (snapshot as of 25 May 2011)

• IOC Server
  • rpc_gas_system_monitor_IOC.7z: tarball IOC
  • contains the necessary directory structure and files below the mount point /home/hadaq
  • also contains the client resources
• CSS Client
  • rpc_gas_system_monitor_GUI.7z: tarball GUI

FAQ

Outlook / Requests

Up to the user (RPC coimbra) or others.

19.04.2011, Request, Alberto Blanco, Coimbra

Hi,
The new CAN command to be implemented is "SEND 400 1 1 8". This deletes a physical alarm on the gas controller, therefore it is a command that writes from the HADCon to the Gas system.[...]

• implemented, needs to be tested by RPC team -- PeterZumbruch - 12 May 2011

20.05.2011, Answer from Orlando Cunha, Coimbra , to implementation of a possible reading of the physical alarm, mentioned above

The changes are made​​, the 7th byte of the read command of flow controlers (0x102) indicates the alarm status (byte = 0x00 if nothing happens, if there is alarm byte = 0x01). Does occur when an alarm condition will automatically send a command equal to the CAN Reading (0x102) with high priority (0xE0).

• implemented, needs to be tested by RPC team -- PeterZumbruch - 25 May 2011

21.07.2077, fine tuning request, Alberto Blanco, Coimbra

[...]

• Flow Meter 1 is input cave and Flow Meter 2 is output cave. Luis decided to exchange the sensors when he installed it. Could you also invert them and change the documentation.
  • changed - -- PeterZumbruch - 21 Jul 2011
• The offsets of Pressure Sensor 1 and Pressure Sensor 2 need a fine tunning (this fine tunning is sensor dependent. The current offset is taken from data sheet and probably is an average over many sensors). The exact offsets are: Pressure Sensor 1 = -9.485 and Pressure Sensor 2 = -8.015.
  • changed - -- PeterZumbruch - 21 Jul 2011

Contact

→ epics_at_gsi.de

---

-- PeterZumbruch - 31 Jul 2015